ICON 6-250 Hydromat rotary transfer machine
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The Hydromat ICON 6-250 is engineered for high-precision machining and maximum versatility, making it ideal for complex part production. With its six-position pallet system and four machining modules, it delivers fast, precise multi-operation machining for both small and large-scale production. The machine’s 5-sided machining capabilities and high-speed tool changes ensure optimal cycle times and superior surface finishes.
- Spindle speeds up to 20,000 RPM
- Capable of handling large part volumes with high accuracy
- Modular design for flexible and efficient production
Rotary
Hydromat ICON 6-250 Rotary Transfer Machine Technical Specifications
The Hydromat ICON 6-250 features a six-position pallet changer designed for precision and efficiency, with the capability to index in 3.5 seconds. It supports 5-sided machining across four machining modules, each equipped with HSK E40 spindles for high-speed cutting and versatility. The machine offers spindle speeds up to 20,000 RPM, enabling rapid, precise operations for a variety of materials. With its modular design, it allows for flexible production setups, accommodating larger parts and complex geometries with ease. The system also includes an 80-bar coolant system to ensure optimal chip removal and extended tool life, further improving overall production efficiency.Explore the technical specifications below to better understand how the Hydromat ICON 6-250 Rotary Transfer Machine can integrate into your operations. To learn more or to get your custom quote today, contact us and discover how this machine can take your manufacturing efficiency to the next level.| Index Drives | Pallet Changer | Tool Changer |
|---|---|---|
| Amount of Index drives: 4 positions Index speed: 1.8 seconds for 180° Index accuracy: +/- 4 sec. Integrated control pivot includes: 3 hydraulic clamp circuits, 1 hydraulic return, and 1 air burst | Integrated electromechanical system, torque motor Amount of pallets: 6 Pallet changing time: 4.5 seconds Max. Pallet Load: 200 lbs each (Higher Pallet Loads Optional) | Tool head receiver: HSK A63 12 tool positions per changer Chip to chip: 3.5 seconds Maximum tool length: 250mm (10”) Maximum diameter: 125 mm (5”) Maximum tool weight: 15 lbs |
| Coolant System | Loading Station | |
| Coolant tank: 1200 gallons Filtration system with vacuum, self cleaning Low pressure coolant: 2 bar Medium pressure coolant: 30 bar High pressure coolant: 80 bar (Optional) High pressure coolant: 120 bar (Optional) | Manual, Semi-Automatic or Robotic |
Index Drives
- Amount of Index drives: 4 positions
- Index speed: 1.8 seconds for 180°
- Index accuracy: +/- 4 sec.
- Integrated control pivot includes:
3 hydraulic clamp circuits, 1 hydraulic return, and 1 air burst
Pallet Changer
- Integrated electromechanical system, torque motor
- Amount of pallets: 6
- Pallet changing time: 4.5 seconds
- Max. Pallet Load: 200 lbs each
(Higher Pallet Loads Optional)
Tool Changer
- Tool head receiver: HSK A63
12 tool positions per changer - Chip to chip: 3.5 seconds
- Maximum tool length: 250mm (10”)
- Maximum diameter: 125 mm (5”)
- Maximum tool weight: 15 lbs
Coolant System
- Coolant tank: 1200 gallons
Filtration system with vacuum, self cleaning - Low pressure coolant: 2 bar
- Medium pressure coolant: 30 bar
- High pressure coolant: 80 bar (Optional)
- High pressure coolant: 120 bar (Optional)
Loading Station
- Manual, Semi-Automatic
or Robotic
| Integrated Spindle Motors (Standard): | Water Cooled Power @ 40%: 36 kW Torque @ 3,500 /12,000 RPM 98 / 29 Nm |
|---|---|
| Spindle Performance: | Spindle RPM: 12,000 max Acceleration: 1.0 sec. to 12,000 RPM Spindle Bearing Size: 70mm |
| Optional Spindle RPM: | 8,000 RPM Max: 36 kW 24,000 RPM Max: 48 kW |
| Pre-Tensioned Ball Screws: | X Axis: 40mm X 10mm Pitch Double Lead Y Axis: 50mm X 20mm Pitch Z Axis: 40mm X 10mm Pitch Double Lead |
| Machining Stroke & Force: | X Axis: 300mm @ 22 Nm Y Axis: 300mm @ 30 Nm Z Axis: 375mm @ 22 Nm |
| Size & Weight: | X Slide: 630mm X 840mm Y Slide: 570mm X 540mm Z Slide: 250mm X 250mm Weight: 1200 kg |
ICON
Discover the power of the Hydromat ICON 6-250 Rotary Transfer Machine! Download our brochure to learn about its features and specifications. If you have questions or need more info, just submit your request, and our team will help you. Elevate your production with the ICON 6-250 !
How Can the Hydromat ICON 6-250 Improve Your Manufacturing Process?
Process
The Hydromat ICON 6-250 Rotary Transfer Machine significantly improves manufacturing processes through its advanced design and cutting-edge capabilities. One of the standout features is its ability to handle simultaneous multi-tool operations, utilizing up to eight tools at once across its four horizontal and four vertical machining units. This drastically reduces cycle times and boosts throughput, especially for complex parts.
Additionally, the machine’s 5-sided machining with 4-axis interpolation—and the option for 6-sided machining using its idle station—allows for the complete machining of complex parts in a single setup, eliminating the need for multiple machines or operations. The six-position pallet changing system, with rapid pallet changes in just 4 seconds, ensures minimal downtime between operations, enhancing production efficiency.
Equipped with the Fanuc 30i CNC control and dual pendants with touch screens, the ICON 6-250 offers both precision and ease of operation. Its water-cooled spindles can reach speeds of 12,000 RPM, and the robust coolant system supports optimal performance for diverse materials and applications.
The compact footprint of the machine, combined with its ability to replace up to six standard machining centers, makes it highly space-efficient, while its load capacity of 200 pounds per pallet and precise indexing ensure high-quality results for each production run. Finally, its versatility and quick changeover capabilities make it ideal for industries requiring flexibility, including automotive, aerospace, and fluid power.
Incorporating the ICON 6-250 into your production line will drive improvements in speed, precision, and output, ultimately enhancing overall productivity and profitability. Contact us today to request a custom quote and discover how the Hydromat ICON 6-250 can transform your manufacturing process with faster cycle times, precision machining, and increased efficiency. Let our experts help you maximize your productivity and profitability.
Why Choose Hydromat Rotary Transfer machines?
Hydromat Inc. is a leading manufacturer of precision rotary transfer machines, renowned for their advanced engineering and exceptional performance in the machining industry. Specializing in high-quality CNC machines, Hydromat produces versatile rotary transfer systems that are ideal for a variety of applications, including automotive, aerospace, and medical manufacturing. Their machines are perfect for manufacturers seeking to enhance productivity and achieve high precision in the production of complex components.
AMT Machine Tools Ltd. is the Canadian distributor of Hydromat, providing customers with full access to these innovative rotary transfer machines along with comprehensive support services. Explore our Hydromat page or contact us for more information on how Hydromat’s solutions can elevate your manufacturing process.
Frequently Asked Questions about the Hydromat ICON 6-250 Rotary Transfer Machine
FAQ
What are the main applications for the ICON 6-250?
The Hydromat ICON 6-250 is designed for a variety of precision machining applications, particularly in medium to high production environments. It is ideally suited for the automotive, aerospace, hydraulics, and HVAC (Heating, Ventilation, and Air Conditioning) industries. This machine excels in producing complex workpieces that require multiple operations, featuring tight tolerances and intricate cuts. It is capable of handling a wide range of part sizes, from a minimum of 2 inches to a maximum of 8-10 inches in cube dimensions.
The ICON 6-250 is particularly effective for medium to high production runs, offering the ability to perform 5-sided machining with 4-axis interpolation and even 6-sided machining when utilizing its idle station for workpiece inversion. While specific applications may vary, it is likely used for manufacturing precision engine components, aerospace structural parts, hydraulic valve bodies and manifolds, HVAC system components, and medical device parts. Its flexibility, speed, and accuracy make the ICON 6-250 a versatile solution for manufacturers seeking to produce complex parts efficiently within a compact footprint, potentially replacing up to six standard machining centers on a shop floor.
How does the ICON 6-250 contribute to cost savings?
Can the ICON 6-250 handle large or complex parts?
The ICON 6-250 is indeed capable of handling large and complex parts. It can accommodate workpieces ranging from 2″ to 8-10″ cubes, with a pallet load capacity of up to 200 pounds. The machine’s 4 machining stations, equipped with up to 8 machining units and 12-tool changers, enable 5-sided machining with 4-axis interpolation. This configuration allows for the production of complex geometries and features on multiple sides of a part. The ICON 6-250’s ability to perform simultaneous operations, combined with its versatile tooling and robust design, makes it well-suited for manufacturing complex components with tight tolerances, particularly in industries like automotive, aerospace, hydraulics, and HVAC.
What makes the ICON 6-250 stand out in its industry?
The ICON 6-250 stands out in the precision machining industry due to several key features:
- Unique design combining flexible machining center principles with rotary transfer production philosophy, resulting in a compact and robust machine with exceptional productivity
- Simultaneous machining on all four stations, enabling efficient production of complex workpieces requiring multiple operations
- Six-position pallet changing table that rapidly transfers work holding pallets between stations in just 4 seconds, maximizing output
- Ability to handle part sizes ranging from 2″ cube to 8-10″ cube, with up to eight tools cutting simultaneously
- Five-sided machining capability with 4-axis interpolation (six-sided if using the idle station for workpiece inversion)
- Equipped with up to 8 machining units (4 horizontal and 4 vertical), each featuring a 12-tool HSK 63 size changer for maximum flexibility
- Powerful water-cooled CNC spindle motors that accelerate to 12,000 RPM in less than one second, handling heavy machining cuts with ease
- Small footprint that can replace up to six standard machining centers on a shop floor, increasing productivity per square foot
- Ideally suited for industries requiring complex cuts and tight tolerances, such as automotive, aerospace, hydraulic, and HVAC parts production
These features combine to create a highly innovative solution that produces parts complete with fast cycle times and superior surface finishes, making the ICON 6-250 a unique and efficient productivity center in the precision machining industry.
What training is required to operate the ICON 6-250?
Operating the ICON 6-250 requires specialized training due to its advanced features and capabilities. While the search results don’t provide specific details about training requirements, we can infer the following based on the machine’s complexity:
- CNC programming skills: The ICON 6-250 uses a Fanuc 30i CNC controller, so operators would need training in Fanuc CNC programming and operation.
- Multi-axis machining knowledge: With its 5-sided machining capability and 4-axis interpolation, operators would need training in multi-axis machining techniques.
- Pallet system operation: Familiarity with the 6-position pallet changing system would be necessary.
- Tool management: Training on managing the multiple tool changers and understanding the “Direct Connection” tool changing system would be required.
- Safety procedures: Given the machine’s complexity and power, thorough safety training would be essential.
- Maintenance and troubleshooting: Basic maintenance procedures and troubleshooting skills would likely be part of the required training.
- Specific application training: Since the ICON 6-250 is often customized for specific applications, operators might need additional training tailored to their particular manufacturing processes.
Typically, machine tool manufacturers like Hydromat provide comprehensive training programs for their equipment, which would cover these aspects and more. Operators would likely need to complete this manufacturer-provided training before operating the ICON 6-250 in a production environment.