EPIC HF 45-12 Hydromat rotary transfer machine
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The Hydromat EPIC HF 45-12 is a versatile rotary transfer machine designed for precision metal cutting and high-volume production. With up to 12 horizontal tool spindles and 6 vertical tool spindles, this machine enables simultaneous multi-operation machining, ensuring fast cycle times and exceptional efficiency. Powered by the trusted FANUC 30i-B control system, it offers seamless performance across a wide range of materials and complex geometries, delivering consistent precision.
- Spindle speeds up to 12,000 RPM
- Supports up to 18 tools in the cut simultaneously
- Designed for high-speed, high-accuracy production
Hydromat EPIC HF 45-12 Rotary Transfer Machine Technical Specifications
The Hydromat EPIC HF 45-12 is engineered to handle complex, high-precision machining tasks with ease. Capable of processing stock sizes up to 1 3/4″ round, 1 1/2″ hex, and 1 1/4″ square, with a part length capacity of up to 6 inches, this machine is built to accommodate various materials and part designs. Featuring 12 horizontal tool spindles and 6 vertical tool spindles, the EPIC HF 45-12 allows up to 18 tools to work simultaneously, drastically reducing cycle times and boosting production efficiency.With an index time of just 0.800 seconds and a total weight of 15,000 lbs, the machine combines speed and stability, ensuring consistent, high-quality output. Powered by a 60 HP motor, it offers the strength needed to handle a wide variety of materials while maintaining precision. Available in multiple configurations such as EPIC 26/80, EPIC 36/100, EPIC 46/120, and EPIC 50/100, this rotary transfer machine can be tailored to meet the specific needs of your production environment.Read the full technical specifications below to learn more about this machine’s capabilities. To learn more or to get your custom quote today, contact us and discover how the Hydromat EPIC HF 45-12 rotary transfer machine can elevate your operations and provide a competitive edge in manufacturing.The Hydromat EPIC HF 45-12 rotary transfer machine is equipped with a range of advanced features designed to enhance operational efficiency, simplify control, and ensure long-term reliability, making it the ideal choice for precision-driven, high-volume manufacturing environments.
- FANUC G-code programming: Utilizes the industry’s most widely used and trusted control language for seamless and efficient operation.
- Affordable induction motors: Equipped with reliable, cost-effective motors for common machining tasks, ensuring optimal performance and value.
- Hydromat HMI software: Designed for maximum user-friendliness and reliability, simplifying machine control and operation.
- Vector spindle drives: Safely housed in an air-conditioned electrical cabinet, ensuring durability and consistent performance.
- Convenient pendant keyboard: The keyboard is permanently attached to the pendant and does not require charging, offering continuous and reliable use.
- Mil-Spec connectors: High-quality, military-grade connectors replace plugs on command and feedback cables for improved reliability.
- Simplified control: Eliminates the need for valve programming, streamlining setup and reducing operational complexity.
- Clean design: No junction boxes attached to the spindle, ensuring easy maintenance and better accessibility.
The EPIC HF FANUC system offers cutting-edge features that boost functionality, simplify programming, and provide long-term adaptability, making it an excellent choice for manufacturers seeking precision and efficiency in their machining processes.
- Enhanced functionality and performance: Future-proofs your machine by extending its capabilities for evolving manufacturing demands.
- CNC upgrade flexibility: Enhancements can be adopted over time through hands-on learning or with the efficient FANUC NCGuide CNC simulator.
- Custom Macro programming: Expands standard G-code with powerful, user-friendly programming features for greater customization.
- Intuitive folder tree-view: A familiar PC-like structure makes it easy to visualize and manage programs.
- Conversational programming: Simple, menu-driven screens streamline programming, reducing errors and repetitive G-code entry.
- MANUAL GUIDE i support: Integrated with NCGuide and NCGuidePro for enhanced operator training and smooth machine control.
Max Stock Size
- Round (RND): 1 3/4″
- Hex (HEX): 1 1/2″
- Square (SQ): 1 1/4″
- Length: 6″
Stations
- Horizontal Stations: 12
- Vertical Stations: 6
Index Time
- Index Time: 0.800 sec
Weight
- Weight: 15,000 lbs
Machine Power
- Machine Power: 60 HP (Avg)
Size Unit Options
- EPIC 26/80
- EPIC 36/100
- EPIC 46/120
- EPIC 50/100
EPIC HF
Discover the power of the Hydromat EPIC HF 45-12 Rotary Transfer Machine! Download our brochure to learn about its features and specifications. If you have questions or need more info, just submit your request, and our team will help you. Elevate your production with the EPIC HF 45-12 !
How Can the Hydromat EPIC HF 45-12 Improve Your Manufacturing Process?
Process
The Hydromat EPIC HF 45-12 rotary transfer machine is designed to significantly enhance your manufacturing process by minimizing cycle times and maximizing output, especially on high-volume projects. This machine’s modular tool spindle system, which includes quick-change pre-settable tool heads, allows for easy changeovers, thereby increasing productivity
One of the standout features of the EPIC HF 45-12 is its ability to handle up to 12 horizontal and 6 vertical tool spindles, enabling up to 18 tools to be in operation simultaneously. This design provides tremendous versatility and flexibility in a turnkey machining system. Additionally, the machine’s non-rotating bar stock design ensures quiet and vibration-free operation, contributing to a more stable and precise machining environment.
The EPIC HF 45-12 is capable of producing parts complete from bar stock, castings, forgings, or cold-formed blanks, effectively eliminating the need for secondary operations. This not only reduces work in progress but also leads to significant cost savings and increased productivity. The machine’s rigidity allows it to handle all components and material types within its work envelope, ensuring reliable performance across various applications.
Why Choose Hydromat Rotary Transfer machines?
Frequently Asked Questions about the Hydromat EPIC HF 45-12 rotary transfer machine
FAQ
What are the main applications of the Hydromat EPIC HF 45-12?
The Hydromat EPIC HF 45-12 rotary transfer machine is highly versatile and well-suited for a wide array of precision machining applications across various industries. In the automotive sector, it excels at producing components such as ABS and brake system parts, fuel system components, electrical parts, engine components, and steering system elements. In plumbing and HVAC applications, the machine efficiently manufactures hydraulic fittings, HVAC valve castings, faucet bodies, and gas valves. The EPIC HF 45-12 is also ideal for electrical and power tool production, including electrical wire connectors, switch bodies, power tool housings, and appliance housings.
In the aerospace and defense industries, it can be used for machining fuse bodies and instrument housings. Additionally, the machine’s versatility extends to general manufacturing, where it produces hardware components and precision metal parts up to six inches in length. With its capability for high-precision metal cutting and handling various stock sizes—such as up to 1.75 inches round, 1.5 inches hex, and 1.25 inches square—the EPIC HF 45-12 can produce complete parts from bar stock, castings, forgings, or cold-formed blanks while eliminating the need for secondary operations. Its modular design allows for up to 18 tools to cut simultaneously, providing exceptional flexibility and productivity for a diverse range of precision machining needs across these industries.
How does the FANUC 30i-B control system enhance the performance of the EPIC HF 45-12?
What types of materials can be machined using the Hydromat EPIC HF 45-12?
The Hydromat EPIC HF 45-12 rotary transfer machine is capable of machining a wide range of materials. While the search results don’t provide an exhaustive list of specific materials, we can infer the following based on the machine’s capabilities and typical applications:
- Metals: The machine is designed for precision metal cutting, making it suitable for machining various metals commonly used in manufacturing. This likely includes:
- Steel
- Aluminum
- Brass
- Copper
- Stainless steel
- Titanium
- Alloys: Given its use in automotive, aerospace, and general manufacturing, the machine can likely handle various metal alloys.
- Bar stock: The machine can process bar stock up to 1.75 inches round, 1.5 inches hex, and 1.25 inches square.
- Castings and forgings: The EPIC HF 45-12 can produce complete parts from castings and forgings.
- Cold-formed blanks: The machine is capable of working with cold-formed blanks.
The Hydromat EPIC HF 45-12 is designed to handle “all components and all material types within its work envelope”. This versatility, combined with its rigidity and precision, makes it suitable for machining a broad spectrum of materials used in industries such as automotive, plumbing, aerospace, and general manufacturing. The specific material choice would depend on the particular application and component being produced.
How does the modular tool spindle system improve productivity?
The modular toolspindle system on the Hydromat EPIC HF 45-12 improves productivity in several key ways:
- Quick-change capability: The system features quick-change presettable tool heads, allowing for fast and easy tool changes. This significantly reduces setup and changeover times between different jobs or parts.
- Easy maintenance: The modular design allows for easy maintenance and replacement of individual components rather than entire tool assemblies. This reduces downtime for repairs or tool changes.
- Flexibility: The modular nature of the system provides flexibility to configure the machine for different machining operations and part types. Tools can be easily swapped or rearranged to optimize the machining process for each specific job.
- Offline tool presetting: Tools can be preset offline while the machine continues running. This allows for seamless tool changes without interrupting production.
- Increased uptime: With faster setups and tool changes, the machine spends more time actively cutting, thereby increasing overall productivity and utilization.
- Precision and repeatability: The modular system, combined with the precision ground Hirth ring, ensures accuracy and reliability from station-to-station, repeating within 0.0002″. This high level of precision reduces errors and rework.
By enabling faster setups, reducing downtime, increasing flexibility, and maintaining high precision, the modular toolspindle system significantly contributes to the overall productivity and efficiency of the Hydromat EPIC HF 45-12 rotary transfer machine.
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What are the typical components machined on the Hydromat EPIC HF 45-12?
The Hydromat EPIC HF 45-12 rotary transfer machine is well-suited for machining a wide variety of precision components across different industries. Typical components ideally suited for machining on this machine include:
- Automotive parts:
- ABS and brake system components
- Fuel system parts
- Electrical components
- Engine components
- Steering system parts
- Plumbing and HVAC components:
- Hydraulic fittings
- HVAC valve castings
- Faucet bodies
- Gas valves and connectors
- Electrical and power tool parts:
- Electrical wire connectors
- Switch bodies
- Power tool housings
- Appliance housings
- Defense and aerospace components:
- Fuse bodies
- Instrument housings
- General hardware components
The Hydromat EPIC HF 45-12 is capable of producing complete parts from bar stock, castings, forgings, or cold-formed blanks. Its versatility and precision make it ideal for machining a wide range of components that require high accuracy and efficiency in production. The machine’s ability to handle various material types and stock sizes (up to 1.75″ round, 1.5″ hex, 1.25″ square, and 6″ in length) further expands its application across multiple industries.
