EPIC HF Indexing Chuck Hydromat rotary transfer machine
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The Hydromat EPIC HF Indexing Chuck machine is engineered for precision and efficiency in high-volume production environments. This state-of-the-art rotary transfer machine features 12 horizontal tool spindles, allowing for simultaneous multi-operation machining. With indexing capabilities that enhance cycle time reduction, it is designed to streamline complex part production across various industries.
- 12 horizontal tool spindles for simultaneous operations
- FANUC CNC control system for enhanced operational control
- Designed for high-precision, high-volume part production
Rotary
Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine Technical Specifications
The Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine is engineered to offer precision, speed, and flexibility in demanding manufacturing environments. Available in 12 or 16 station models, the machine features precision chucks that ensure accurate part positioning and optimal clamping rigidity. Equipped with FANUC 30i-B CNC controls, the EPIC HF enables smooth, high-speed multi-axis machining, delivering the highest processing speeds with precision. The machine supports both two- and three-jaw chucks, which are hydraulically actuated for the utmost stability and part accuracy. Whether you are machining 4″ cube parts on the 12-station model or handling more complex parts with the 16-station setup, the Hydromat EPIC HF guarantees repeatable accuracy within .0002”.Its Hirth ring indexing system, coupled with the flexibility to handle various materials and part geometries, makes the EPIC HF a powerful asset for any production line. With machine power options up to 66HP and significantly reduced changeover times, the EPIC HF ensures increased productivity, making it the perfect choice for mid- to high-volume production.Explore the technical specifications below to better understand how the Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine can integrate into your operations. To learn more or to get your custom quote today, contact us and discover how this machine can take your manufacturing efficiency to the next level.The Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine is designed with cutting-edge features that ensure reliability, ease of operation, and enhanced productivity, making it an ideal choice for manufacturers seeking precision and efficiency..
- FANUC G-code Programming: Utilizes the most widely-adopted control language globally, ensuring compatibility and ease of use.
- Standard Induction Motors: Employs cost-effective, reliable induction motors for most routine operations.
- Hydromat HMI Software: Offers maximum ease-of-use and reliability with a user-friendly interface for streamlined operation.
- Vector Spindle Drives: Housed in an air-conditioned electrical cabinet to ensure optimal performance and longevity.
- Pendant Keyboard: Permanently attached and never requires charging, ensuring consistent availability.
- Mil-Spec Connectors: No plugs on command or feedback cables, providing high-quality, military-grade connections for enhanced durability.
- Simplified Programming: Eliminates the need for valve programming, reducing complexity and setup time.
- Spindle Design: Free from attached junction boxes, resulting in a cleaner, more efficient setup.
The EPIC HF FANUC machine is designed with advanced features to ensure future-proof performance, offering seamless CNC upgradability, user-friendly programming, and enhanced customization to meet the evolving needs of precision manufacturing.
- Enhanced Functionality: Delivers superior performance, extending the machine’s capabilities into the future.
- CNC Upgradability: CNC enhancements can be easily adopted over time through hands-on learning or via FANUC’s efficient NCGuide CNC simulator.
- Custom Macro Programming: Extends standard programming with a user-friendly yet powerful computer language for advanced operations.
- Familiar Folder Tree-View: Similar to PC systems, making it easy to visualize and navigate program structures.
- Conversational Programming Screens: Simplifies the process by eliminating repetitive and error-prone manual G-code generation.
- Support for MANUAL GUIDE i: Fully compatible with FANUC’s NCGuide and NCGuidePro, providing a seamless programming experience.
EPIC HF FANUC 12 Specifications:
- Max Stock Size:
- Blank: 4″ Cube
- Round: 1 3/4″
- Length: 8″
- Horizontal Stations: 12
- Vertical Stations: 6
- Index Time: 1.2 seconds
- Weight: 18,500 lbs
- Machine Power: 53HP (Average)
- Available Size Unit Options:
- EPIC 26/80
- EPIC 36/100
- EPIC 46/120
- EPIC 50/100
EPIC HF FANUC 16 Specifications:
- Max Stock Size:
- Blank: 3″ Cube
- Round: 1 3/4″
- Length: 6″
- Horizontal Stations: 16
- Vertical Stations: 8
- Index Time: 1.0 seconds
- Weight: 20,000 lbs
- Machine Power: 66HP (Average)
- Available Size Unit Options:
- EPIC 26/80
- EPIC 36/100
- EPIC 46/120
- EPIC 50/100
EPIC HF
Discover the power of the Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine! Download our brochure to learn about its features and specifications. If you have questions or need more info, just submit your request, and our team will help you. Elevate your production with the EPIC HF Indexing Chuck !
How Can the Hydromat EPIC HF Indexing Chuck Improve Your Manufacturing Process?
Process
The Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine offers numerous features that can significantly enhance your manufacturing process. One of the key advantages is its ability to deliver exceptional cycle times while maintaining superior part quality. This allows for increased throughput and reduced production costs, making it an ideal choice for manufacturers looking to improve efficiency without compromising quality. Furthermore, the EPIC HF is designed with flexibility and ease of changeover in mind. Its quick and simple reconfiguration process is perfect for production lines requiring frequent adjustments, enabling you to minimize downtime and maximize productivity.
In addition to flexibility, the machine’s modular design supports lean production principles, allowing easy scalability and customization to meet specific manufacturing needs. This modularity helps manufacturers optimize their production flow and adapt quickly to changing demands, which ultimately drives profitability. The machine is also engineered to handle complex parts with exceptional efficiency, making it perfect for companies that produce a diverse range of intricate components. With the EPIC HF, manufacturers can achieve both precision and speed, ensuring that no trade-off is made between the two.
Moreover, the EPIC HF features a plug-and-play control architecture, with each cutting station equipped with its own integrated control system. This simplifies the machine’s setup and operation, reducing the complexity often associated with advanced machinery and making it easier to manage and maintain. As a recognized industry standard for rotary transfer systems, the Hydromat EPIC HF is a benchmark of reliability and performance, offering a dependable solution for manufacturers who require consistency and high-quality results.
Investing in the EPIC HF Indexing Chuck Machine provides a profitable return on investment, with reduced operational costs, improved part quality, and minimized downtime. By integrating this machine into your production line, you can achieve faster production cycles, better precision, and greater flexibility, all of which contribute to a more efficient and profitable manufacturing process. To learn more or get a custom quote, contact us today and discover how the Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine can transform your operations.
Why Choose Hydromat Rotary Transfer machines?
Frequently Asked Questions about the Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine
FAQ
What industries benefit the most from using a Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine?
The Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine significantly benefits several industries that require high-volume precision manufacturing. In the automotive sector, it produces components like engine parts and transmission systems with exceptional efficiency and tight tolerances. The aerospace industry utilizes the machine for hydraulic fittings and turbine components, where flexibility and precision are crucial.
In the firearms industry, companies like Schmid Tool and Engineering use the EPIC HF to manufacture intricate parts such as trigger components and hammer assemblies, allowing for quick changeovers between variations. The medical device sector also benefits by producing complex items like surgical instruments and implants, capitalizing on the machine’s ability to perform multiple operations in one setup.
Lastly, the hydraulics and pneumatics industry relies on the EPIC HF for high-volume production of valve bodies and fittings. Overall, this machine enhances productivity, quality, and cost-effectiveness across these demanding sectors.
What are the typical maintenance requirements for a Hydromat EPIC HF machine?
- Regular cleaning and lubrication: The machine should be kept clean and properly lubricated according to the manufacturer’s recommendations. This includes cleaning chips and debris from the work area and lubricating moving parts.
- Hydraulic system maintenance: The hydraulic oil should be checked regularly and changed as recommended. The hydraulic powerpack requires approximately 50 gallons of filtered hydraulic oil. Filters should be inspected and replaced as needed.
- Tooling inspection and replacement: Cutting tools and tool holders should be inspected regularly for wear and replaced as necessary to maintain part quality and machine performance.
- Coolant system maintenance: The coolant should be checked, filtered, and replaced as needed to ensure proper cooling and lubrication during machining operations.
- Electrical system checks: Periodic inspections of electrical connections, cables, and components should be performed to ensure proper function and safety.
- Leveling and alignment: The machine’s leveling should be checked periodically to maintain accuracy and prevent uneven wear on components.
- Preventative maintenance scheduling: The EPIC HF system includes features for scheduling preventative maintenance intervals, which should be followed to ensure optimal machine performance.
- Software updates: Keeping the machine’s control software up-to-date can improve performance and add new features.
- Servo valve maintenance: The standardized servo valves may require occasional configuration or programming, which can typically be done locally on the machine.
- Monitoring systems: Regular checks of integrated tool monitoring systems and other diagnostic features can help identify potential issues before they become serious problems.
What types of parts can be produced using the Hydromat EPIC HF Indexing Chuck?
The Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine is capable of producing a wide variety of precision parts across multiple industries. Some of the typical parts that can be manufactured using this machine include:
- Automotive components: Engine parts, transmission components, brake system parts, and fuel system components. The machine’s ability to perform multiple operations with tight tolerances makes it ideal for these precision automotive parts.
- Aerospace parts: Hydraulic fittings, fasteners, turbine components, and structural elements. The EPIC HF’s flexibility and precision are well-suited for the complex, high-tolerance parts required in aerospace applications.
- Firearm components: Trigger components, hammer assemblies, and other small, intricate firearm parts. The machine allows for quick changeovers between different part variations, improving efficiency in firearms manufacturing.
- Medical device components: Implant components, surgical instruments, and parts for drug delivery devices. The EPIC HF’s capability to perform complex milling, turning, and deburring operations in one setup is particularly valuable for intricate medical components.
- Hydraulic and pneumatic system parts: Valve bodies, fittings, and actuator components. The machine’s high-volume output and precision are well-suited for the demanding requirements of fluid power components.
The Hydromat EPIC HF can handle a range of materials and can be configured with up to 16 horizontal machining stations and 8 vertical toolspindles. This allows for the production of complex parts that require multiple operations, including turning, milling, drilling, tapping, and other precision machining processes. The machine’s modular design and flexibility enable it to be customized for specific part requirements across various industries.
How does the Hydromat EPIC HF integrate with lean manufacturing principles?
The Hydromat EPIC HF Indexing Chuck Rotary Transfer Machine integrates effectively with lean manufacturing principles, enhancing efficiency and reducing waste in production processes. Its ability to perform multiple operations in a single setup significantly reduces work-in-progress inventory and eliminates secondary operations, streamlining production flow. The machine’s design minimizes material waste through short remnants and supports quick changeovers, typically taking only 1-3 hours, which aligns with lean principles of flexibility and responsiveness.
The EPIC HF’s modular design, featuring quick-change presettable tool heads, facilitates easy adaptations and continuous improvement. Integrated tool monitoring and advanced reporting features support proactive maintenance, quality control, and data-driven decision-making. By consolidating multiple operations into one machine, it optimizes floor space usage, further adhering to lean resource management.
These features collectively support key lean manufacturing principles such as waste reduction, continuous flow, pull production, and continuous improvement. As a result, the Hydromat EPIC HF serves as a valuable tool for manufacturers implementing lean strategies, enhancing overall production efficiency and effectiveness.
