ICON 6-150 Hydromat Rotary Transfer Machine
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The ICON 6-150 combines productivity and versatility with its six-position pallet system and four machining modules, delivering precise 5-sided machining with fast cycle times. Designed for efficiency in complex part production, it maximizes output while minimizing its footprint.
- Spindle speeds up to 42,000 RPM
- Customizable for milling, turning, and drilling
- Compact design for high output in limited space
Rotary
Hydromat ICON 6-150 Technical Specifications
The Hydromat ICON 6-150 is built for high-efficiency production with its six-position pallet changer and four machining modules capable of 5-sided machining. It supports payloads of up to 30 kg (66 lbs) per pallet and has a 3.5-second table index time, ensuring fast, precise transitions. The HSK E40 tool changer features 16 tool positions, with tool changes occurring in 3.5 to 4.5 seconds, and spindle speeds reaching 42,000 RPM. This versatile machine is designed for maximum output in a compact footprint, making it an excellent choice for complex part production. Read the full technical specifications below and contact us today for a custom quote to see how the ICON 6-150 can boost your operations.| Index Drives | Pallet Changer | Tool Changer |
|---|---|---|
| Amount of Index drives: 4 positions Index speed: 0.9 seconds for 180° Rotation: 360.000×0.001° Maximum Turning Speed: 5,000rpm Maximum payload per pallet: 30 kg (66 lb) | Direct Drive via Fanuc Torque Motor Amount of Pallets: 6 Single Index (6 x 60°) Double Index (3 x 120°) Table Index Time: 3.5 seconds | Tool head receiver: HSK E40 16 tool positions Chip to chip: 3.5 – 4.5 seconds Maximum tool length: 140 mm (5.5 in) Maximum diameter: 45 mm (1.8 in) Maximum tool weight: 4 kg (8.8 lb) |
| Coolant System | Controls / Voltages | |
| 30μm high pressure Up to 80bar through spindle Self cleaning permanent media 75μm low pressure Paper or cartridge filter media | Control: Fanuc 30i Drives: Fanuc 30i Main Voltage: 480V @ 60 Hz |
Index Drives
- Amount of Index drives: 4 positions
- Index speed: 0.9 seconds for 180°
- Rotation: 360.000×0.001°
- Maximum Turning Speed: 5,000rpm
- Maximum payload per pallet: 30 kg (66 lb)
Pallet Changer
- Direct Drive via Fanuc Torque Motor
- Amount of Pallets: 6
- Single Index (6 x 60°)
- Double Index (3 x 120°)
- Table Index Time: 3.5 seconds
Tool Changer
- Tool head receiver: HSK E40
16 tool positions - Chip to chip: 3.5 – 4.5 seconds
- Maximum tool length: 140 mm (5.5 in)
- Maximum diameter: 45 mm (1.8 in)
- Maximum tool weight: 4 kg (8.8 lb)
Coolant System
- 30μm high pressure
- Up to 80bar through spindle
- Self cleaning permanent media
- 75μm low pressure
- Paper or cartridge filter media
Controls / Voltages
- Control: Fanuc 30i
- Drives: Fanuc 30i
- Main Voltage: 480V @ 60 Hz
- Stroke: X -120mm Y – 250mm Z – 250mm
Stal Torque X, Y & Z: 8Nm - Rapid Speed: 50 m/min max. (197 ft / min)
- Axis Construction: Ball Screw
- Capability:
- Horizontal Drilling
- Horizontal Milling
- Horizontal Boring
- Integrated Spindle Motors:
- Water Cooled
- Power @ 40%: 36 kW
- Torque @ 3,500 /12,000 RPM 98 / 29 Nm
- Spindle Motor Interface: HSK- E40 or E32
- Spindle Performance: Standard
- Spindle RPM: 42,000 max
- Option 1 Spindle RPM: 20,000 max
- Option 2 Spindle RPM: 60,000 max
| Optional Turning Module | |
|---|---|
| Size of cutting tool holder: | ¼” tool shanks ½” boring/Drilling holder |
| Capability: | Vertical Drilling Vertical Boring Vertical/Horizontal Turning |
| Tooling: | Up to 12 Turning or Drilling tools |
| Optional Mill/Turn Module | |
|---|---|
| Size of cutting tool holder: | ¼” tool shanks ½” boring/Drilling holder |
| Capability: | Vertical Drilling Vertical Boring Vertical/Horizontal Turning |
| Tooling: | 1 Fixed and 12 Turning or Drilling tools |
ICON
Discover the power of the Hydromat ICON 6-150 Rotary Transfer Machine! Download our brochure to learn about its features and specifications. If you have questions or need more info, just submit your request, and our team will help you. Elevate your production with the ICON 6-150 !
How Can the Hydromat ICON 6-150 Improve Your Manufacturing Process?
Process
The Hydromat ICON 6-150 Rotary Transfer Machine is designed to significantly enhance your manufacturing process by offering high precision, flexibility, and efficiency. Its six-position pallet system with four independent machining modules allows for 5-sided machining in one setup, reducing the need for multiple machines and eliminating secondary operations. This results in faster cycle times, enabling you to increase throughput while maintaining superior quality.
With rapid tool changes (3.5 to 4.5 seconds chip-to-chip) and high spindle speeds up to 42,000 RPM, the ICON 6-150 maximizes productivity while ensuring consistent precision, even for the most complex parts. The Fanuc 30i control system further boosts operational efficiency by enabling quick job changeovers and real-time process adjustments.
Moreover, the ICON 6-150’s compact design saves valuable floor space, offering high output without the large footprint typically required by standalone machines. Its integrated coolant system and robust construction ensure longevity and minimal maintenance, keeping operational costs low.
Overall, the ICON 6-150 brings together speed, accuracy, and flexibility to streamline your manufacturing process, making it an ideal choice for businesses looking to enhance production capacity and reduce lead times. For a custom quote or to discuss how this machine can fit into your operation, contact us today.
Why Choose Hydromat Rotary Transfer machines?
Hydromat Inc. is a leading manufacturer of precision rotary transfer machines, renowned for their advanced engineering and exceptional performance in the machining industry. Specializing in high-quality CNC machines, Hydromat produces versatile rotary transfer systems that are ideal for a variety of applications, including automotive, aerospace, and medical manufacturing. Their machines are perfect for manufacturers seeking to enhance productivity and achieve high precision in the production of complex components.
AMT Machine Tools Ltd. is the Canadian distributor of Hydromat, providing customers with full access to these innovative rotary transfer machines along with comprehensive support services. Explore our Hydromat page or contact us for more information on how Hydromat’s solutions can elevate your manufacturing process.
Frequently Asked Questions about the Hydromat ICON 6-150 Rotary Transfer Machine
FAQ
What are the main advantages of the ICON 6-150 over other rotary transfer machines?
The Hydromat ICON 6-150 distinguishes itself from other rotary transfer machines through its exceptional flexibility and productivity. By combining the versatility of flexible machining centers with rotary transfer efficiency, it can handle a wide variety of parts while achieving quick cycle times. Its capability for 5-sided machining, with the option for 6-sided operations, enhances its versatility.
With rapid traverse rates up to 50 m/min and spindle speeds reaching 60,000 RPM, the ICON 6-150 ensures high-speed production and superior surface finishes. The advanced spindle technology, powered by 36 kW water-cooled motors, allows for both high-speed and high-torque machining. Additionally, its modular design enables the integration of turning and mill/turn modules for complete part production in one setup.
The compact footprint saves valuable floor space, while automation reduces labor needs and operator fatigue. Overall, the Hydromat ICON 6-150 offers a compelling solution for manufacturers looking to optimize their machining processes with unmatched flexibility and precision.
How does the ICON 6-150 handle complex machining tasks?
The ICON 6-150 excels at handling complex machining tasks through its ability to perform 5-sided machining with 4-axis interpolation, and even 6-sided machining with workpiece inversion. With four machining stations and high-speed spindles reaching up to 60,000 RPM, it efficiently executes multiple operations in sequence without repositioning the workpiece.
The powerful 36 kW water-cooled spindle motors enable both high-speed and high-torque machining, while a 16-position tool changer facilitates quick tool changes. Additionally, the precision control provided by the Fanuc 30i system ensures reliable operation, making the ICON 6-150 a versatile solution for producing complex parts with superior surface finishes.
Can the ICON 6-150 be customized for specific industry applications?
Yes, the ICON 6-150 can be customized for specific industry applications, making it particularly valuable for several key industries:
- Automotive: The machine’s ability to perform 5-sided machining (or 6-sided with workpiece inversion) is ideal for producing complex engine parts, transmission components, and brake system elements.
- Aerospace: Its high-speed spindles and precision control are well-suited for manufacturing aerospace components that require tight tolerances and superior surface finishes.
- Medical devices: The ICON 6-150’s versatility and precision make it excellent for producing intricate medical device components, such as implants and surgical instruments.
- Defense: The machine can efficiently manufacture high-precision components for weapons systems, communications equipment, and other defense-related products.
- General manufacturing: Industries producing hydraulic components, pneumatic systems, and industrial machinery parts can benefit from the ICON 6-150’s capabilities.
The machine’s modular design, flexible configuration, and options for customization (such as spindle speed choices and tool interfaces) allow it to be tailored to meet the specific needs of these industries. This adaptability, combined with its high-precision machining capabilities and efficient production rates, makes the ICON 6-150 a versatile solution for a wide range of manufacturing applications.
What kind of maintenance is required for the ICON 6-150?
The Hydromat ICON 6-150 requires regular maintenance to ensure optimal performance. Key tasks include monitoring the water-cooled spindle motors and coolant system for proper operation, cleaning or replacing filters, and inspecting the HSK E40 tool changer for wear. Regular checks of the pallet indexing system, rotary tables, and the Fanuc 30i control system are essential for accuracy and smooth performance. Additionally, keeping the machining area clean and ensuring proper chip evacuation will maintain precision and prevent downtime.
How does the ICON 6-150 ensure high precision in its machining processes?
The ICON 6-150 ensures high precision in its machining processes through several key features:
- Advanced control system: The machine utilizes a Fanuc 30i control system, which is known for its precision and reliability in CNC applications.
- High-speed spindles: With standard spindle speeds up to 42,000 RPM and options for 20,000 RPM or 60,000 RPM, the machine can achieve precise cuts and superior surface finishes.
- Integrated water-cooled spindle motors: These provide 36 kW of power at 40% duty cycle, allowing for consistent and accurate machining even during extended operations.
- Multi-axis capabilities: The ICON 6-150 offers 5-sided machining with 4-axis interpolation, enabling complex parts to be produced with high accuracy.
- Robust construction: The machine is built with high-quality materials and components, ensuring stability and minimizing vibration during machining operations.
- Precision pallet system: The six-position rotary table with integrated pallet changers allows for accurate positioning of workpieces between machining operations.
- Linear guide rails: The use of high-quality linear guide rails for all axes contributes to smooth, precise movements during machining.
These features work together to ensure that the ICON 6-150 can maintain high precision throughout its machining processes, producing complex parts with tight tolerances and excellent surface finishes.
