LSA 8-200 Hydromat rotary transfer machine
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The Hydromat LSA 8-200 is a high-performance rotary transfer machine designed for precision, high-speed production of complex parts. Featuring 8 horizontal toolspindles and a robust trunnion design, the LSA 8-200 offers superior flexibility and accuracy for a wide range of machining operations. Its ability to perform simultaneous multi-station machining ensures maximum efficiency, making it ideal for high-volume production environments.
- Spindle speeds up to 12,000 RPM
- Equipped with 8 horizontal machining stations for versatile operations
- Built for high precision and fast cycle times
Rotary
Hydromat LSA 8-200 Rotary Transfer Machine Technical Specifications
The Hydromat LSA 8-200 offers a versatile work envelope of 150mm x 100mm x 125mm, making it ideal for a wide range of part sizes and geometries. It features eight machining stations, including seven cutting stations with self-centering two-jaw chucks or custom-designed fixtures for complex parts, ensuring precise handling of components. One station is dedicated to gauging and special devices, while part loading can be performed manually or with a robotic system, providing flexibility in production.
The machine operates at feed rates of up to 20,000 mm/min, with a rapid feed rate of 20,000 mm/min, supported by size 35 preloaded linear monorail guides. The system delivers an impressive maximum feed force of 7000N and achieves position accuracy of TP 0.007mm, making it suitable for high-precision applications. Spindle speeds of up to 12,000 RPM ensure fast, efficient cutting, while the machine’s multi-station design enhances productivity in high-volume production environments.
Explore the technical specifications below to better understand how the Hydromat LSA 8-200 Rotary Transfer Machine can integrate into your operations. To learn more or to get your custom quote today, Contact us and discover how this machine can take your manufacturing efficiency to the next level.
Housing: Steel Weldment
Z-Axis
- Ball Screw Manufacturer: Standard
- Axis Feed Z: 20 m/min single lead ball screw assembly
- Stroke: 180 mm
X-Axis
- Ball Screw Manufacturer: Standard
- Axis Feed X: 20 m/min single lead ball screw assembly
- Stroke: 60 mm
Y-Axis
- Ball Screw Manufacturer: Standard
- Axis Feed Y: 20 m/min single lead ball screw assembly
- Stroke: 60 mm
Common Axis Specifications
- Feed Rate: 0 to 20,000 mm/min
- Rapid Feed Rate: 20,000 mm/min
- Max. Feed Force: 7000N
- NC-Drive: AC Axis Motor
- Position Accuracy: TP 0.007 mm
- Motor Manufacturer: Fanuc or Siemens
- Linear Glass Scales Manufacturer: Heidenhain
- Linear Guide Rail Manufacturer: INA / Bosch Rexroth
- Linear Guide Type: Size 35 Preloaded Linear Monorail Guides
Transfer Device:
- Design Type: Ridged indexer, driven by AC torque motor and
ROD measuring system for position control. - Indexing Time: 1.5 seconds with 50 kg Fixture weight
Coolant System:
- Manufacturer: Knoll Maschinenbau GmbH
- Conveyors: One (1) Hingeband Conveyor
- Conveyor Ejection Height: 1120 mm
- Coolant Volume: Approximately 4300 Liters
- Volume Filtration System: One (1) Paperband Filter, 80 µm, 600 l/min
- High-Pressure Filtration System: One (1) Turbofilter, 35 μm, 200 l/min
- Immersion Chiller: 48kW Cooling Capacity
Coolant Pumps:
- Filter Transfer Pump: One (1) 200liters/min at 2.4 bar
- Filter Backflush pump: see above
- Low Pressure Flush Pump: One (1) 300 liter/min at 2.7 bar
- Weekend Circulation Pump: One (1) 200 liter/min at 1.3 bar
- High Pressure Pump: One (1) 180 liter/min at 60 bar
- Dirty Water Transfer Pump: One (1) 600 liter/min at 1.0 bar
LSA 8-200
Discover the power of the Hydromat LSA 8-200 Rotary Transfer Machine! Download our brochure to learn about its features and specifications. If you have questions or need more info, just submit your request, and our team will help you. Elevate your production with the LSA 8-200 !
How Can the Hydromat LSA 8-200 Improve Your Manufacturing Process?
Process
The Hydromat LSA 8-200 Rotary Transfer Machine is designed to significantly boost productivity through its seven machining stations that enable simultaneous multi-operation machining. This allows for the rapid production of complex parts, reducing cycle times and dramatically increasing output compared to conventional methods. Its flexibility, with up to 10 horizontal units and 3 radial units, provides the versatility to handle a wide range of part geometries, from simple to highly intricate designs. Additionally, custom fixtures and dedicated stations for gauging or special processes make it adaptable to varied manufacturing needs.
Precision is a hallmark of the LSA 8-200, delivering 0.007mm position accuracy through its linear monorail guides and repeatable transfers. The machine’s robust design ensures high static and dynamic rigidity, guaranteeing consistent quality across large-volume production runs. By consolidating multiple operations into a single setup, the LSA 8-200 minimizes the need for secondary operations, enhancing accuracy and reducing production time.
For high-volume production, the LSA 8-200 is highly cost-effective, especially for runs exceeding 100,000 pieces, where it significantly lowers per-part costs. Additionally, its integrated tool monitoring systems ensure enhanced process control, reducing scrap and maintaining high-quality output. By incorporating the LSA 8-200, manufacturers can achieve faster cycle times, higher precision, and cost-efficient production. Request a custom quote today to discover how the LSA 8-200 can optimize your manufacturing process.
Why Choose Hydromat Rotary Transfer machines?
Hydromat Inc. is a leading manufacturer of precision rotary transfer machines, renowned for their advanced engineering and exceptional performance in the machining industry. Specializing in high-quality CNC machines, Hydromat produces versatile rotary transfer systems that are ideal for a variety of applications, including automotive, aerospace, and medical manufacturing. Their machines are perfect for manufacturers seeking to enhance productivity and achieve high precision in the production of complex components.
AMT Machine Tools Ltd. is the Canadian distributor of Hydromat, providing customers with full access to these innovative rotary transfer machines along with comprehensive support services. Explore our Hydromat page or contact us for more information on how Hydromat’s solutions can elevate your manufacturing process.
Frequently Asked Questions about the Hydromat LSA 8-200 Rotary Transfer Machine
FAQ
What are the main applications for the Hydromat LSA 8-200?
Based on the capabilities and features of the Hydromat LSA 8-200, this rotary transfer machine is well-suited for several industries that require high-volume production of complex, precision parts:
- Automotive: The machine’s ability to produce large volumes of precision components makes it ideal for manufacturing automotive parts like engine components, transmission parts, and fuel system components.
- Aerospace: The high accuracy and consistency of the LSA 8-200 make it suitable for producing aerospace components that require tight tolerances.
- Medical devices: The machine’s flexibility and precision can be valuable for manufacturing complex medical device components.
- Hydraulics and pneumatics: Industries producing valves, fittings, and other fluid power components can benefit from the LSA 8-200’s multi-sided machining capabilities.
- Plumbing and HVAC: The machine is well-suited for producing high volumes of fittings, connectors, and other components used in plumbing and HVAC systems.
- Firearms: The ability to perform complex machining operations in a single setup can be advantageous for producing firearm components.
- General industrial manufacturing: Any industry requiring high-volume production of complex metal parts could potentially benefit from the LSA 8-200’s capabilities.
The LSA 8-200 is particularly cost-effective for annual production volumes exceeding 100,000 pieces, making it an attractive option for industries with high-volume manufacturing needs.
What are the main benefits of using the Hydromat LSA 8-200 over traditional machining methods?
The Hydromat LSA 8-200 rotary transfer machine significantly outperforms traditional machining methods by offering increased productivity through simultaneous operations at multiple machining stations, exceptional flexibility to accommodate various part geometries, and high precision with minimal tolerance deviations. It reduces the need for secondary operations by combining multiple machining tasks in a single setup, leading to streamlined processes and lower handling costs. While initial tooling investments may be higher, the machine proves cost-effective for high-volume production, particularly when producing over 100,000 pieces annually, ultimately enhancing efficiency, quality, and overall cost savings in manufacturing.
Can the Hydromat LSA 8-200 be integrated with robotic loading systems?
Yes, the Hydromat LSA 8-200 can be integrated with robotic loading systems. The machine is designed to accommodate flexible loading options, including robotic systems, to enhance automation and productivity. Specifically:
- The LSA 8-200 has one dedicated loading station that can be configured for robotic part loading
- The machine’s design allows for “Flexible Manual or Robotic” loading at the dedicated loading station
- Special equipment options for the LSA 8-200 include “loading and unloading by means of robots“
- The ability to integrate robotic systems makes the LSA 8-200 a “high productivity machine“
- This robotic integration capability aligns with the machine’s overall design philosophy of flexibility and adaptability to various production requirements
By incorporating robotic loading systems, manufacturers can further automate their production processes, potentially reducing labor costs and increasing consistency in part handling. This integration capability enhances the LSA 8-200’s suitability for high-volume production environments where efficiency and automation are key priorities.
